Intelligent fermentation plant design: large-scale IoT perception and multi-source big data analysis

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1. Bailun Intelligent Fermentation Factory

Smart fermentation factory management requires a combination of multiple software and hardware, based on comprehensive and refined perception of the company's manufacturing elements such as people, machines, materials, methods, and environment, and the use of large-scale Internet of Things perception, multi-source big data analysis and other technical means to achieve full-process, integrated fermentation management of production, management, and scientific decision-making.

News broadcast reported Bailun products

2. Characteristics of Bailun Intelligent Fermentation Plant

Optimize the process flow and modularize the fermentation system design.

Efficient data collection improves production operation capabilities.

Remote data maintenance, monitoring of equipment operating status.

Take inventory in different workshop areas and update inventory data in real time.

Material in and out management, real-time environmental monitoring, and prevention of human errors.

Fault prediction before the event, alarm warning during the event, and intelligent analysis after the event.

Bailun Intelligent Fermentation Factory

3. Examples of Bailun Intelligent Fermentation Plant Functions

The main functions of the smart fermentation factory include controlling the production process, monitoring the production status, recording production data, performing fault detection and prediction, and completing artificial intelligence analysis based on big data and the Internet of Things.

Bailun fully automatic stock solution reactor

1. Intelligent data collection

The data of each operation link such as arrival, input, output, transfer, transfer, shift, inventory counting, etc. are collected and updated wirelessly automatically to ensure the rapidity and accuracy of data input in each link of material management, so as to ensure that the enterprise can grasp the production operation data in a timely and accurate manner and reasonably maintain and control the production plan. Through scientific coding, it is also convenient to effectively manage the batch and shelf life of materials.

Bailun 5T Intelligent Fermentation Factory

2. Modular system upgrade

Smart fermentation plants can add a variety of sensors and accessories according to fermentation needs through wireless transmission networks. Various systems are fully integrated to achieve modular and iterative plant upgrades, with one investment for multiple applications to avoid repeated investments.

Bailun Fermentation Modular Upgrade System

3. Full process fault analysis

At present, there are problems such as single risk prediction method and little comprehensive use of information in the fermentation industry. Bailun proposed an intelligent fermentation fault alarm risk prediction analysis method. Preset the risk structure points of fermentation equipment and design the fermentation fault scanning and risk assessment system model. Improve the full-process risk protection architecture of fermentation data collection and processing, remote client analysis, and fault prediction algorithm. Realize instant monitoring of user faults and improve production processes.